1. Trang chủ >
  2. Kỹ Thuật - Công Nghệ >
  3. Cơ khí - Chế tạo máy >

QW-255.1 Welding Variables Procedure Specifications (WPS) — Gas Metal‐Arc Welding (GMAW and FCAW)

Bạn đang xem bản rút gọn của tài liệu. Xem và tải ngay bản đầy đủ của tài liệu tại đây (6.79 MB, 434 trang )


Table QW-256

Welding Variables Procedure Specifications (WPS) — Gas Tungsten-Arc Welding (GTAW)

Paragraph

QW-402

Joints



QW-403

Base Metals



QW-404

Filler Metals



QW-405

Positions



Brief of Variables

ϕ Groove design



X



.5



+



Backing



X



.10



ϕ Root spacing



X



.11



±



X



.5



ϕ Group Number



Retainers

X



.6



T Limits



.8



T Qualified



X



X

X



.11



ϕ P‐No. qualified



.3



ϕ Size



.4



ϕ F‐Number



X



.5



ϕ A‐Number



X



.12



ϕ Classification



.14



±



Filler



.22



±



Consum. insert



.23



ϕ Filler metal product form



X



.30



ϕ t



X



.33



ϕ Classification



X



.50



±



Flux



X



.1



+



Position



X



.2



ϕ Position



.3



ϕ ↑↓ Vertical welding



QW-407

PWHT



.1



ϕ PWHT



.2



ϕ PWHT (T &T range)



X



X

X

X



X

X



Decrease > 100°F (55°C)



.3



X



Increase > 100°F (55°C) (IP)



.4



X

X

X



T Limits



X



Trail or ϕ comp.



.1



±



X



.2



ϕ Single, mixture, or %



.3



ϕ Flow rate



.5



±



.9



− Backing or ϕ comp.



X

X



X

X



or ϕ Backing flow



X



.10



ϕ Shielding or trailing



.1



> Heat input



.3



±



.4



ϕ Current or polarity



.8



ϕ I & E range



X



.12



ϕ Tungsten electrode



X



X



Pulsing I



X

X



44



X



This copy downloaded on 2015-07-13 07:36:37 -0500 by authorized user logan ahlstrom.



.1



QW-409

Electrical

Characteristics



Supplementary

Essential

Nonessential



.1



QW-406

Preheat



QW-408

Gas



Essential



Copyrighted material licensed to University of Toronto by Thomson Scientific, Inc. (www.techstreet.com).



ASME BPVC.IX-2015



No fu



Table QW-256

Welding Variables Procedure Specifications (WPS) — Gas Tungsten-Arc Welding (GTAW) (Cont'd)

Paragraph



QW-410

Technique



Brief of Variables



Essential



Supplementary

Essential

Nonessential



.1



ϕ String/weave



X



.3



ϕ Orifice, cup, or nozzle size



X



.5



ϕ Method cleaning



X



.6



ϕ Method back gouge



X



.7



ϕ Oscillation



.9



ϕ Multi to single pass/side



X



X



.10



ϕ Single to multi electrodes



X



X



.11



ϕ Closed to out chamber



.15



ϕ Electrode spacing



X



.25



ϕ Manual or automatic



X



.26



±



X



.64



X



X



Peening

Use of thermal processes



X



Legend:

+ Addition

− Deletion



↑ Uphill

↓ Downhill



> Increase/greater than

< Decrease/less than



ϕ Change



This copy downloaded on 2015-07-13 07:36:37 -0500 by authorized user logan ahlstrom.



45



← Forehand

→ Backhand



Copyrighted material licensed to University of Toronto by Thomson Scientific, Inc. (www.techstreet.com).



ASME BPVC.IX-2015



No fu



Table QW-256.1

Welding Variables Procedure Specifications (WPS) — Gas Tungsten-Arc Welding (GTAW)

Special Process Variables

Essential Variables

Paragraph

QW-402

Joints

QW-403

Base Metals



Hard‐Facing Overlay (HFO) (QW-216)

Finished t



Corrosion‐Resistant Overlay (CRO) Nonessential Variables for HFO

(QW-214)

and CRO



.16



<



<



Finished t



.20



ϕ P‐Number



ϕ P‐Number



.23



ϕ T Qualified



ϕ T Qualified

ϕ Wire size



.3

.12

QW-404

Filler Metals



ϕ Classification



.14



±



.23



ϕ Filler metal product form



Filler metal



.4



QW-406

Preheat



.4



QW-407

PWHT



.6



QW-408

Gas



.2



QW-409

Electrical

Characteristics



.4



+ Position



+ Position



Dec. > 100°F (55°C) preheat

> Interpass



Dec. > 100°F (55°C) preheat

> Interpass



ϕ PWHT

ϕ PWHT



.9

ϕ Single, mixture, or %



ϕ Single, mixture, or %

ϕ Flow rate



.3

ϕ Current or polarity



ϕ Current or polarity

ϕ Tungsten electrode



.12

.26



1st layer — Heat input > 10%



1st layer — Heat input > 10%



.1



ϕ String/weave



.3



ϕ Orifice/cup or nozzle size



.5



ϕ Method of cleaning



.7



ϕ Oscillation



.15



ϕ Electrode spacing



.25



ϕ Manual or automatic



.26



± Peening



.38



ϕ Multiple to single layer



ϕ Multiple to single layer



.50



ϕ No. of electrodes



ϕ No. of electrodes

ϕ Filler metal delivery



.52



Legend:

+ Addition

− Deletion



> Increase/greater than

< Decrease/less than



↑ Uphill

↓ Downhill



46



← Forehand

→ Backhand



ϕ Change



This copy downloaded on 2015-07-13 07:36:37 -0500 by authorized user logan ahlstrom.



QW-410

Technique



Filler metal



ϕ A‐Number



.37

QW-405

Positions



±



ϕ Filler metal product form



Copyrighted material licensed to University of Toronto by Thomson Scientific, Inc. (www.techstreet.com).



ASME BPVC.IX-2015



No fu



Table QW-257

Welding Variables Procedure Specifications (WPS) — Plasma-Arc Welding (PAW)

Paragraph



QW-402

Joints



QW-403

Base Metals



QW-404

Filler Metals



QW-405

Positions



QW-407

PWHT



QW-408

Gas



QW-409

Electrical

Characteristics



Essential



Supplementary

Essential

Nonessential



.1



ϕ Groove design



.5



+



Backing



X



.10



ϕ Root spacing



X



.11



± Retainers



X



.5



ϕ Group Number



X



X



.6



T Limits



.8



ϕ T Qualified



X



.12



ϕ P‐Number/melt‐in



X



.3



ϕ Size



.4



ϕ F‐Number



X



.5



ϕ A‐Number



X



.12



ϕ Classification



.14



±



Filler metal



.22



±



Consum. insert



.23



ϕ Filler metal product form



X



.27



ϕ Alloy elements



X



.30



ϕ t



X



.33



ϕ Classification



X



.1



+



X



.2



ϕ Position



.3



ϕ ↑↓ Vertical welding



.1



X



X



X

X

X



Position

X



X



Decrease > 100°F (55°C)



.3



X



Increase > 100°F (55°C) (IP)



X



.1



ϕ PWHT



.2



ϕ PWHT (T & T range)



.4



ϕ Limits



.1



±



.4



ϕ Composition



.5



±



Or ϕ backing flow



.9







Backing or ϕ comp.



X



.10



ϕ Shielding or trailing



X



.21



ϕ Flow rate



.1



>



.4



ϕ Current or polarity



.8



ϕ I & E range



X



.12



ϕ Tungsten electrode



X



X

X

X



Trail or ϕ comp.



X

X

X



X



Heat input



X

X



47



X



This copy downloaded on 2015-07-13 07:36:37 -0500 by authorized user logan ahlstrom.



QW-406

Preheat



Brief of Variables



Copyrighted material licensed to University of Toronto by Thomson Scientific, Inc. (www.techstreet.com).



ASME BPVC.IX-2015



No fu



Xem Thêm
Tải bản đầy đủ (.pdf) (434 trang)

×